Single End Warping Machine

Kale Texnique – Single End Warping Machine

Reliable Semi‑Automatic Warping Solution for Precision Yarn Preparation

Purpose & Industry Need

In textile engineering, warping is a critical preparatory process that directly impacts the quality, consistency, and efficiency of weaving. Traditional multi end warping systems are often complex and less suited for sample warping, lab model warping, and educational applications.

The Single End Warping Machine by Kale Texnique is designed to meet the growing demand for precision yarn preparation, sample development, and controlled warping operations. By enabling single yarn warping with accurate tension control, this machine ensures high reliability, repeatability, and ease of use. It is widely adopted in colleges, textile laboratories, and industries for research, training, and small scale production.

This machine is particularly valuable for technical textiles, composite yarns, and specialty fabrics, where precision warping is essential for achieving consistent performance in downstream weaving and fabric development.

Working Length & Sampling Advantage

• The drum circumference is 3 meters, and with up to 7 laps, the machine can produce 21 meters of warp.
• This extended warp length is highly beneficial for R&D departments, fashion designers, and college students, as it allows for longer trials, experimental weaving, and final sample outputs without interruption.
• Having 21 meters of warp ensures that users can test multiple weave structures, color combinations, and yarn behaviors in a single setup, making it ideal for sampling and prototype development.

Single Cone & Multi‑Color Flexibility

• The machine can prepare warp from a single cone of yarn, making it possible to create samples even when yarn availability is limited.
• It also supports multi‑color single cone warping, enabling designers and researchers to experiment with variety in fabric sampling.
• This flexibility allows for:
  • Fashion Designers – To create colorful, experimental samples for trend development, but also specific fabrics tailored to unique requirements such as functions, cultural events, movies, couture collections, or specialized projects.
  • R&D Teams – To test performance of different yarns (carbon, aramid, glass, cotton, polyester, etc.) in a controlled warp.
  • Educational Institutions – To demonstrate how yarn type and color affect fabric design and performance.
• By maximizing the use of limited yarn resources, the Single End Warping Machine becomes the main machine for fabric sampling, ensuring that even small quantities of yarn can be converted into meaningful warp beams.

Importance of Leasing in Warping

Leasing after beam formation is a vital step in the warping process. Leasing refers to the arrangement of warp yarns into a defined order by crossing them at regular intervals. This process creates a lease cross, which acts as a guide for the drawing‑in process.

• Why Leasing is Required:

• Ensures each yarn maintains its correct position and sequence.
• Prevents tangling and misplacement during drawing into healds and reeds.
• Provides a clear separation of warp ends, making manual or automatic drawing faster and error‑free.
• Improves efficiency in weaving preparation by reducing defects caused by incorrect yarn placement.
• How Our Automatic Leasing Helps:

• The Kale Texnique Single End Warping Machine performs automatic leasing every 3 meters, ensuring consistent and accurate lease crosses throughout the beam.
• This automation eliminates manual intervention, saving time and reducing operator fatigue.
• Automatic leasing guarantees uniform yarn separation, which is especially critical in sample warping, lab model warping, and technical textile applications.
• By simplifying the drawing process, it enhances productivity and ensures error‑free preparation for weaving.

Formal Specifications

Category	Specification
Production Capacity	1000 meters
Power Consumption	1 HP
Automation Grade	Semi‑Automatic
Material	Mild Steel
Power Source	Electric
Voltage	440 V
Warranty	1 Year
Brand	Kale Texnique
Phase	Single Phase
Working Width	500 mm
Working Length	Drum circumference 3 m, up to 7 laps (21 m warp)
Auto Leasing	Performed every 3 meters
Multi‑Lapping Facility	Extends working length up to 15 meters
Controller & Display	Touch screen interface
Number of Colours	Six
Colour Change System	Manual changeover with integrated alarm alerts
Warping Motor Types	AC Motor (Cursor Motor), Stepper Motor
Motors Configuration	Separate motors for warping, beaming, and thread laying
Yarn Break Detection	Integrated sensor halts machine operation on yarn break
Power Supply	220 V AC, 50 Hz

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Key Features

• Precision Single End Warping – Ensures accurate yarn preparation with controlled tension.
• Automatic Leasing System – Creates lease crosses every 3 meters, simplifying drawing‑in and preventing yarn misplacement.
• Extended Warp Length – Up to 21 meters of warp for sampling, ideal for R&D, fashion designers, and educational trials.
• Single Cone & Multi‑Color Flexibility – Enables warp creation from limited yarn resources, supporting diverse fabric sampling.
• Sample & Lab Model Warping – Ideal for college equipment, textile labs, and R&D centers.
• Digital Control – Touch screen interface for easy monitoring and operation.
• Colour Flexibility – Supports up to six colours with manual changeover and alarm alerts.
• Safety & Reliability – Integrated yarn break detection system halts operation to prevent defects.
• Durable Construction – Built with mild steel for long‑term industrial use.

Application Domains

• Educational Institutions & Colleges – Training students in sample warping and lab model warping.
• Textile Laboratories – Research and development of single yarn warping techniques.
• Industrial Sampling – Preparing warp beams for sample fabrics and prototype development.
• Technical Textiles – Precision warping for carbon, glass, aramid, and specialty yarns.
• Composite Applications – Controlled yarn preparation for high‑performance woven structures.
• Fashion Designers – Not only for trend exploration, but also for creating specific fabrics tailored to unique requirements:
  • Functions & Events – Exclusive fabrics for weddings, cultural programs, or high‑profile events.
  • Movies & Entertainment – Customized textiles for costumes, stage sets, and cinematic themes.
  • Specialized Areas – Fabrics for luxury collections, couture lines, or experimental art projects.
  • Multi‑Color Sampling – Using single cones or multi‑color cones to generate diverse warp samples, enabling designers to experiment with textures, shades, and effects even with limited yarn availability.

Proudly MAKE IN INDIA

At Kale Texnique, we are proud to contribute to the MAKE IN INDIA initiative, delivering world class textile machinery that supports both educational institutions and advanced industries. Our Single End Warping Machine with Automatic Leasing and Extended Warp Capacity reflects our commitment to quality, innovation, and accessibility for the global textile community.