Polar Orthogonal Weaving Machine

Kale Texnique – Polar Orthogonal Woven 8-Layer Machine

First-of-its-kind Circular Orthogonal Loom for Advanced 3D Near-Net Preforms

Purpose & Industry Need

As industries such as defense, aerospace, aviation, composites, and civil engineering evolve, the demand for complex 3D woven structures continues to rise. Traditional flat weaving and stitching methods cannot deliver the true interlayer connectivity and geometric precision required for advanced applications.

The Kale Texnique Polar Orthogonal Woven 8-Layer Machine is a pioneering innovation in circular orthogonal weaving technology, designed to produce 3D near-net preforms with structural integrity, dimensional stability, and superior mechanical performance. With its ability to weave cones, cylinders, hollow pipes, and other complex geometries, this machine opens new possibilities for carbon composites, glass composites, aramid fiber reinforcements, and high-performance technical textiles.

Formal Specifications

CategorySpecification
Machine TypePolar Orthogonal Woven 8-Layer Loom
Item CodeKTPOW
Weft/Yarn Control60 hooks per layer for precision
Layering Capability1 to 8 independent weaving layers
Yarn OrientationPolar / Circular Orthogonal with Z-axis weaving
Shape CapabilityCone, Cylinder, Hollow Pipe
Creel SystemCompact creel with 100m yarn capacity, positive tension control
Yarn CompatibilityCarbon, Aramid (Kevlar), Glass, Quartz, Basalt, UHMWPE, and other technical fibers
Weave CustomizationSoftware-enabled weave pattern modification
User InterfaceGUI-based control for easy operation
Production Capacity5 meters/day
Machine OutputFully automated, consistent, repeatable production
Dimensions (LxWxH)3m x 2m x 2m
Power Consumption3 KW
Frequency50 Hz
Voltage230 V
Delivery Time6 months
PackagingSecure wooden box
Production Rate2 machines per month
Country of OriginProudly MADE IN INDIA

Key Features

  • First-of-its-kind Polar Orthogonal Weaving – Enables circular and polar configurations for advanced 3D structures.
  • True 3D Fabric Capability – Orthogonal Z-axis weaving ensures interlayer connectivity and structural strength.
  • Complex Shape Production – Direct weaving of cones, cylinders, hollow pipes, and other geometries without secondary processing.
  • Material Versatility – Compatible with carbon composites, glass composites, aramid fibers (Kevlar), quartz, basalt, UHMWPE, and other advanced yarns.
  • Automated Precision – Fully automated system ensures repeatable, high-quality output.
  • Digital Control – GUI-based interface with software CD for weave design and machine control.
  • Compact & Efficient Creel – Positive creel system ensures accurate yarn tension and smooth operation.
  • Industrial Handling Ready – Designed for safe packaging, easy installation, and reliable long-term use.

Application Domains

  • Defense & Security – Armour panels, blast shields, body armor, and protective reinforcements.
  • Aerospace & Aviation – Lightweight structural composites, thermal protection fabrics, and near-net preforms for aircraft components.
  • Composites Industry – Core reinforcements, circular laminates, and advanced composite slabs.
  • Automotive & Civil Engineering – Impact-resistant structures, hollow reinforcements, and protective layers.

Proudly MAKE IN INDIA

At Kale Texnique, we are proud to contribute to the MAKE IN INDIA initiative, delivering world-class textile machinery and composite solutions that strengthen India’s position in defense, aerospace, aviation, and advanced engineering sectors.